A dedicated formulations manufacturing facility under the name ‘Aeon Formulations Private Limited’ commissioned in January 2012, designed to fulfill WHO-GMP, ISO, EU requirements.
Aeon formulations is having a dedicated, Sections of tablets / Capsules / powder sachets to manufacture products falling under form 25 and form 28 of Schedule –M.
This plant is located at R.S.No. 515/1, 515/2 & 514, 152/7, Vinayagar Koil Street, Thirubuvanaipalayam, Mannadipet Commune, Puducherry-605 107, 4 kms away from PIPDIC Industrial Estate, 1 Km away from the Thirubuvanai bus stop, NH45 of Villupuram –Puducherry main road.
Total area of the land is about 0.46 acres, surrounded by greenery, in east by vacant land, west by vacant land, north Carton box manufacturing Industry and Pharma Industry, south by vacant land and do not have any polluting industries.
This facility has two blocks. Main block is having two floors with a total plinth area of about 11110.45 Sq.Ft (1033.53Sq.m).
The ground floor is about 6631 Sq.Ft.(616.03 Sq.m),comprising of entry for workmen and visitors, Receipt area for Raw materials, Storage area for Raw materials, Storage area for finished products, Core manufacturing area and Packing area. Apart from the Manufacturing and Packing block, the Ground Floor also comprising of Utility, Solvent stores, Admin &Security,Sewage Treatment unit and Scrap yard area
First floor is having a constructed area of QC Lab of about 2242Sq.ft (208.36 Sq.m.) comprising of QA and QC Manager Room,Wet Lab, Instrument Lab, Hot Zone, QA & QC Documentation Room, Control samples room, Stability Chamber Room, Microbiology Room and Granulation -3 section( Sachet manufacturing, filling and packing) area – 2027 sq.ft(188.31 sq.m) The Packaging materials storage area constructed is of 2186 Sq.Ft.(203.08Sq.m)comprising of Stores Office, Quarantine area,HEG Capsules storage room, Batch Coding area, Punches, Dies and Change parts storage area, PVC, Plain foil and printed foil storage room, carton storage and shipper storage room .
The second floor is having a plinth area of about 1028 Sq.ft (95.53 Sq.m.) consists of RO and DM water Regeneration Plant.
The Ground floor consists of utilities having constructed area of about 760 Sq.ft (70.69 Sq.m) on the ground floor where a boiler, air compressor, electricity panel room (both LT & HT), DG Genset and Chimney are Installed.
The Ground floor comprising of the Scrap yard area of app., 100 Sq.Ft. (9.31 Sq.m) and Toilet 256.5 Sq.ft( 23.86Sq.m)
The Administration Office is constructed in the Ground floor of 231 Sq.ft. (21.4 Sq.m).
The Sewage tank is constructed in the Ground Floor to collect and dispose of the waste water and sewage with an area of 216 Sq.Ft (20.10 Sq.m).
The AHU and HVAC panels for the Manufacturing area are located in the Ground Floor and for the QC area it is located in the Terrace.
The facility is supported by a Generator backup of 125 KVA for any power failure and a Sewage Storage tank for pollution free surroundings.
The factory is consisting of following systems.
Ventilation System ( HVAC/AHU/FDV System):
The Air conditioning and De-humidification system with dedicated AHU is available with terminal HEPA Filters as per latest WHOG guidelines.
The system is designed to produce 100 liters/hour of purified water
The Purified water generated for use in the production is of the following specifications:
Water grade : Purified water IP/USP.
Characters : Clear, colourless, odourless and tasteless liquid.
Conductivity : Not more than 1.3 micro siemens per sq. cm at 25°C
Total Viable aerobic count : Less than 100 CFU/ml and Pathogenes should be absent.
pH : 5.5 - 7.5
TOC (Oxidisable substances) : Should comply to I.P./USP.
Nitrate : Maximum 0.2 ppm
Heavy metal : NMT 0.1 ppm
This Purified water is stored in SS electrical heated jacket storage tank of 1000 liter capacity. From this storage tank, purified water is distributed through a loop at ambient temperature.The SS storage tank, pipe and the loop system are constructed with CPVC material.
Building Management System (BMS) and Building Safety System (BSS)
Technical aspects for loss prevention and control should be considered from the outset of any new plant construction or modification of an existing facility by the Building Management System (BMS). Our Factory is located in the non-residential area and provides an excellent facility for Building Safety System (BSS).
- To improve the security of residence facilities with an effective policy
- To comply with Premises-wide crime prevention and to safeguard the facilities;
- To simplify locking policies;
- To abolish key duplication
- To abolish unauthorized access
- To abolish the necessity of emergency re-keying and re-coring
- Building Safety System includes
- Fire Detection & Alarm System (Smoke & Fire Exhaust Systems)
- Biometric Attendance and Access Control System
- CCTV & Digital Video Recording (Camera System
- Public Address System & Time Bell System
- Voice Telephonic & Data Networking
- Emergency Lighting System
- Siren System
- Time Bell System